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Micron is proud to recognize a new employee’s graduation and completion of his technical degree.

Josh Fisher, maintenance apprentice at Micron, graduated May 6th from the two-year Machine and Systems Technology (MST) program at Harmel Academy of the Trades. He was one of ten classmates to comprise the 2nd graduating class of this program. Micron recently welcomed him as our newest full-time employee.

Josh’s diligence in work and study over the past two years has been nothing short of exceptional. His hard work shows on a day-to-day basis when it comes to his technical expertise and knowledge.

Josh started working for Micron in 2022 as an intern while enrolled at Harmel. He trained under our maintenance technician, Tim Klein, and quickly showed himself to be a great fit for Micron. Josh shows great initiative in seeking out those in need of help and responding quickly to requests.

One of the ongoing projects Josh has taken the lead on is maintenance of the new parts cleaning system Micron installed in February. Josh has quickly made himself the expert on this new machine — of which our company had no previous institutional knowledge to reference. Thanks to Josh’s discipline in learning the ins-and-outs, we now have the capabilities to troubleshoot issues in-house.

Congratulations, Josh, from everyone at Micron.

Robin Thomas — a quality control technician and Micron employee of 30 years — recently retired.

We celebrated her contributions at Micron with a luncheon, where we met some of Robin’s family and enjoyed the company of other retired Micron employees who came back to welcome Robin to the club.

Robin is looking forward to enjoying the outdoors. She plans to plant a garden, raise chickens, and spend lots of time with her children and grandchildren.

A team player

Robin is know for many things — a quick wit, being able to “keep the guys in line” — but one observation that persisted was of her desire to help others. As quality manager Brian Hoff noted, Robin frequently helped sort parts, going beyond her duties in the quality department. And this was just one of many ways Robin was willing to lend a hand. Over the years, she went above and beyond to help us meet deadlines, solve problems, and improve. The fact that she cares about her coworkers and the company is evident.

We’re extremely grateful to Robin for her years of dedication to Micron.

Fortunately for us, her smiling face will be back in the shop again soon. Ever the helper, Robin has volunteered to come back on a part-time basis — so we’re looking forward to seeing her again after a well-earned vacation.

Micron is committed to ensuring the success of our customers through continuous improvement. On that note, we are proud to announce a major upgrade: a new parts cleaning system!

The newly installed Jayco MAFAC Java parts cleaning system will allow Micron to hit higher cleanliness standards while also improving efficiency and reliability. It’s capabilities include moving spray jets, cleaning basket rotation, ultrasonics, and vacuum-chamber drying. What’s more, the new cleaning system will allow for further automation as we continue to refine our parts-washing department.

New Capabilities

A major draw for choosing this type of parts cleaning system is its ultrasonic capabilities. Using vibrations from high-pitched sound above the range of human hearing, the MAFAC Java removes chips from parts. This could save time in several ways, such as reducing sort times where man-hours are spent looking for or removing chips, or by allowing for changes in our machining processes that allow us to run parts more efficiently.

Another great feature is how the system dries parts after the wash cycle is completed. Rather than rely exclusively on air jets to dry a part, the MAFAC Java can create an air vacuum around the parts. Under these conditions, water boils off the parts at much lower temperatures. This means parts will emerge from the cleaning system fully dry, even in deep grooves and inner diameters.

Exciting Times Ahead

Now that the new wash system is in place, Micron will begin programming wash cycles and optimizing the work space for production. Since our parts comprise a range of sizes, materials, and features, our engineering team will be busy ensuring each part has a wash cycle program that’s appropriate.

Meanwhile, 5S principles will come into play as we redesign and optimize the clean and pack area within Micron’s facilities. Through thoughtful placement of tools, conveyors, lift tables and work surfaces, we hope to increase the efficiency, ease, and ergonomic friendliness of this station.

Finally, with this machine Micron will be able to introduce automation to the cleaning process. The new cleaning system’s loading system and conveyors are ready to link with an automation system of our own creation. We’re currently exploring our options and hope to create a system that can run many cycles of parts with minimal operator intervention.

Test Results are Promising

Micron has run various test parts through the new system. These early results are fantastic, and indicate the system will deliver both a higher cleanliness standard and great time savings. Visually, the cleaned parts come out bright and shining, dry and free of chips.

The Benefit to Our Customer

The ultimate aim of this investment is to offer better parts, pricing, and service to our customers. The drive for continuous improvement, which this cleaning system is a part of, is a cornerstone of Micron’s success.