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Product Design Support: A Good Quote Makes a Great Difference

Product Design Support: A Good Quote Makes a Great Difference

Micron aims to reduce costs, improve production times, and make great parts for our customer. One way we’re doing this is by incorporating design for manufacturability support into our quoting process.

Design for Manufacturability (DFM) is the practice of engineering parts in ways that make them the most practical to manufacture. By incorporating DFM into our estimate for a part, Micron helps our customers create products that are easier to machine, result in less waste, and ultimately save time and money throughout production.

This ensures we can offer our customer both a competitive quote and a quality part.

Benefits of Our Design Support

By optimizing a product in the design phase, we can reduce the cost and improve the speed of manufacturing it. Our design support also helps us achieve the highest quality product possible, with fewer defects and less waste.

For example, sometimes smart design revisions can allow Micron to use more affordable and easier to acquire tooling.

“A switch from custom to standard tooling can make a big difference in the price we can quote to the customer,” Engineering Manager Alex Puff says, “so we’re always looking at prints for possible design revisions that would allow us to lower costs and offer a better quote.”

Success Stories

The design support we offer often proves valuable to our customers.

For instance, Engineer Joel Finch recalls a recent case where Micron’s design input on one part resulted in improved manufacturability for several others.

“We worked on a cap that goes into a four-part assembly. And because we had offered input on the design of the cap, that made machining the other parts a bit more efficient as well,” Finch says. At the end of the process, “the customer thanked us and let us know our help was really beneficial for them.”

Experiences like this give us confidence that Micron’s estimating process provides value to our customer.

Request a Quote from Micron

If Micron’s capabilities interest you, you can request a quote online using our request for quote form. If you’re not familiar with our capabilities, our parts gallery has some great examples of our work.

Listen: PMPA “Speaking of Precision” Podcast interviews Micron’s Dave Seabrook

Lean productive, 5S methodology, design for manufacturability and the journey that led Micron to improve machine setup times by 75% were all on the table this week on the PMPA’s “Speaking of Precision” podcast.

Listen to the full interview here.

Host Miles Free sat down with IT manager Dave Seabrook to discuss how this transformational journey took place and where we’re at now. Free nailed it when he summarized Systemicron as “the evolution of this lean, continuous improvement, and design for manufacturability into one, I’d call it a wholistic approach, and that makes you reliable.”

Thank you to the Precision Machined Parts Association, or PMPA, for putting on this great podcast!

Celebrating 70 Years of Precision Machining Excellence!

Celebrating 70 Years of Precision Machining Excellence!

Micron recently celebrated its 70th birthday.

At the Walton Lake Lodge in Pierson Michigan, we gathered with friends, families, industry partners, customers, and community to appreciate what we’ve been able to build together.

Responses to the invitations were amazing. When all was said and done, we had nearly double the number of attendees than what we originally expected. It was very touching to see so much support.

Micron’s Story

Ed Preston started Micron in 1952 in the basement of The Grand Rapids Bavarian Inn. At the time, Micron produced parts with Browne and Sharpe screw machines. Three relocations later, Micron was able to build our current shop in 1964, and expand in 1983 to its current footprint.

Micron humble beginnings: Micron started in the basement below the Bavarian Inn in 1952.

At the turn of the century, Micron became ISO 9001 certified, embraced lean manufacturing, and purchased its first CNC lathe. These events marked a rapid transition period to a modern CNC job shop. A short time later, in 2008, Micron received a Shingo Silver Medallion for Operational Excellence — a hugely prestigious recognition of what we were able to achieve with regards to the development of our systems and lean operation.

More recently, Micron can boast of many plant improvements and optimizations, including machine standardization, plant-wide AC, and, soon, a huge upgrade to our parts-washing system.

The Future Awaits

A milestone such as this is a great time to look back at the past 70 years and admire what we’ve accomplished. But more exciting yet is to consider this as the foundation from which we will continue forward.

As a family business, Micron is very encouraged to see third-generation family members working at the company. And as a manufacturing company, we are likewise encouraged to see the next generation of machinists and other workers enter our ranks.

This ensures not only that Micron will be able to persist, but that the next generation of American manufacturing is coming into focus. It foretells that the American Dream is alive and well. That, through hard work, we can create a means to provide for our families and raise happy and healthy children, who in turn will continue the cycle. Perhaps a 70th anniversary is particularly moving because we can relate it to the significance of our own three score and ten.

Chatting by the campfire
The Preston Family

Special Thanks

We’d like to thank everyone who attended, as well as those who couldn’t attend but sent their best. Thank you to the Walton Lake Lodge for accommodating us and making the party planning easier by being on top of everything venue-related. And a big thanks to our caterer, Mission Barbecue — the food was excellent.

If you missed the party, but wished you could’ve been there, let us know. We have a few extra door gifts we’d be happy to share.